Custom Hardware

ESP32
Multi-Sensor IoT Board

A purpose-built 4-layer PCB, not a breadboard prototype.

Custom 4-layer PCB integrating an ESP32-PoE module, environmental sensors, and an 8-channel relay bank with RS485 for permanent installation. Designed in KiCad, manufactured to spec, and built to run unattended for years.

Konceptux custom ESP32 IoT board, v2.0, with 8-channel relay bank
PoE Powered 4-Layer PCB RS485 KiCad Designed
8
Relay Channels
4
Copper Layers
PoE
Powered

See the Build

Bench testing, wiring, and firmware in action.

Video preview Video coming soon
Core Capabilities

Engineered,
Not Assembled

Every trace and footprint hand-routed for reliability, not just for a quick prototype.

PoE Powered

Single Ethernet cable for power and data — no separate power supply, no extra wiring run.

8-Channel Relay Bank

Onboard relays for direct control of lighting, motors, and low-voltage loads — no external relay module needed.

4-Layer PCB

Dedicated ground and power planes reduce noise and crosstalk — the difference between a hobby board and industrial hardware.

RS485 Bus

Wired Modbus connectivity for industrial sensors and long cable runs immune to Wi-Fi dropout.

Environmental Sensors

Temperature, humidity, and contact sensor inputs feed directly into Home Assistant automations.

OTA Firmware Updates

Push firmware updates over the network — no need to physically access the board after install.

Where It Gets Installed

Built for permanent, out-of-sight installation.

01 /

Utility Closets

Compact enough to mount inside an electrical panel or utility closet alongside existing wiring.

02 /

Outbuildings

PoE means a single cable run to sheds, garages, or detached units — no separate power line.

03 /

Sensor Aggregation

Consolidates multiple environmental sensors into one Home Assistant integration point.

04 /

Custom Integrations

RS485 and relay outputs make it a bridge to legacy or industrial equipment that isn't natively smart.

Built for
24/7
Operation

Designed in KiCad and manufactured to spec — every revision bench-tested before deployment.

ESP32-PoE MQTT / ESPHome RS485 / Modbus Home Assistant Native
MicrocontrollerESP32-PoE module, dual-core Wi-Fi/BLE
Power InputPoE (802.3af) via onboard Ethernet
Relay Outputs8 channels, screw-terminal
CommunicationRS485 (Modbus), MQTT, ESPHome
Sensor InputsTemperature / Humidity / Contact
PCB4-layer, dedicated ground/power planes
Design ToolKiCad — schematic and layout in-house
FirmwareESPHome, OTA update support
Operating Temp-10°C to +55°C
Get Started

Need Custom
Hardware?

When off-the-shelf doesn't fit, this is what gets designed instead. Tell me what you need it to do.

Contact Us
Every custom board includes:
Schematic and PCB layout in KiCad
Manufactured and bench-tested prototype
Firmware written and flashed (ESPHome or custom)
Home Assistant integration configured
Full design files handed over — you own them